Client: Leading Generic Manufacturer in US
Pilot Serialization Line implemented in 2015
Qualified for full serialization & aggregation
Experienced up to 35% loss of efficiency / throughput during PQ tests
Decided to have accurate baseline of OEE for future lines to mitigate losses
SCW Team was already managing packaging line rollout projects
Co-developed an OEE Tracking & Reporting solution with client
Designed a pilot study on a future serialization line
Established a cloud software solution at the line level AND management reporting capabilities
Four major deliverables:
OEE Tracking
Mgt. Reporting
Email notifications
Site KPI Dashboard
Immediate improvement identified for OEE:
Further roll-out:
2 additional lines ordered immediately
Moving into manufacturing suites